Research and Development
Business Operations
Research and Development
Suraj Laboratories operates from two facilities. R&D at Hyderabad, Telangana State, India and the other in Manufacturing plant at Kadechur Industrial Area, Yadgir, Karnataka State, India, where the company is setting up its large-scale manufacturing facility.
Suraj Laboratories state-of-the-art R&D Centre is located at Kothur, approximately 40km from Hyderabad. We have a dedicated team of 45+ scientists working to bring complex molecules with efficient processes to market; develop non-infringing processes; develop cost-effective routes. Our R&D Centre, along with Kilo Lab, has proven its capabilities in carrying out a wide range of reactions.
Custom synthesis is taking up new challenging opportunities. We work under strict confidentiality, to develop products to our customers. Under custom synthesis, we offer services to meet customer requirements through proven synthetic routes with advanced analytical support at all stages of the process.
HIGHLIGHTS:
Suraj Laboratories develop PNIP for our multiple APIs & Advanced intermediates each year from our R&D Centres
Locations:
1. Hyderabad
2. Kadechur
Suraj Labs is committed to nurturing innovation. We respect your vision for the future of pharmaceuticals. Partner with us to bring your vision to life.
Manufacturing
Manufacturing Facilities
- Infrastructure: Includes efficiently managed fume-hoods and all equipment required for conducting wide range of experiments including pressure reactions & vacuum distillations.
- Lab Design: Well-designed process laboratory that ensures high safety for the workforce & facilitates smooth workflow. This facility supports our Technology Development for the plant and CRAMS related business.
- Analytical Capabilities: The analytical R&D is equipped with advanced analytical instruments such as HPLCs, GCs, supports the process R&D lab in day-to-day activities.
Manufacturing
Manufacturing Facilities
Pilot Plant Capabilities:
We don’t have pilot plant, and below equipment details are given for PB-1 manufacturing block.
- Reaction capability: All chemical reaction able to perform.
- Reactor number & capacity:
SSR: 20 no’s, MOC: SS316, Capacity: 1 KL to 5 KL.
GLR: 10 no’s, MOC: MSGL, Capacity: 1.6 KL to 3 KL. - Different types Reactor & hydrogenate available at site : Yes
- Centrifuges number capacity & dimension:
Capacity: 36”, 3 no’s (SS: 2 no’s & Halar Lined: 1 No)
Capacity: 48”, 7 no’s (SS: 5 no’s & Halar Lined: 2 No).
| Glass Reactor | Drying | Separation | Finishing | Weigh Balances |
|---|---|---|---|---|
|
PR/AGR/101 – 100 L |
-- |
-- |
-- |
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Hydrogenators:
| Parameters | Hydrogenator Reactor Capacity | |
|---|---|---|
| 3 KL | 5 KL | |
| Design Temperature | 20 – 250°C | 20 – 250°C |
| Working Temperature | 20 – 200°C | 20 – 200°C |
| Working Pressure – Shell | 15 Kg/cm2 | 15 Kg/cm2 |
| Working Pressure – Jacket | 3.3 Kg/cm2 | 3.3 Kg/cm2 |
| Hydro Test Pressure | 21.5 Kg/cm2 | 21.5 Kg/cm2 |
| capabilities | r&d facility |
|---|---|
|
Synthesis |
3 R&D Blocks 31 Fume hoods 3 Pressure Autoclaves up to 100L setup Kilo Scale Setup |
|
Analytical |
2 HPLC, 2 GC and 2 Stability Chamber - 2 N0s KIloscale setup |
|
Utilities |
-60 Deg. C till 300 Deg. C Pressure: up to 14 Kg/cm2. Standard utilities available |
|
Ware House |
Dedicated Solid, Liquid, Gas and Hazardous Material Ware house. |
|
Compliance |
ISO 9001:2015 Certified |
|
EHS |
100KL Fire Hydrant capacity; Fire Detection and Mitigation Capacity |
|
Area Extent |
15,000 Sq. Feet |
|
Employees Size in No’s |
45 |